Dutec Foundry Coatings — Company Profile
India's first dedicated manufacturer of high‑quality refractory coatings (mold wash) for the foundry and casting industries.
About Us
Dutec Foundry Coatings is an innovation‑driven manufacturer providing consistent and sustainable coating solutions for ferrous and non‑ferrous foundries. Our in‑house R&D, application support, and quality systems ensure the right coating for your moulds and cores.
Mission
Transform the foundry industry with innovative, high‑quality refractory coatings that enhance casting performance, productivity, and safety.
Vision
Be a globally recognized leader in refractory coatings while providing consistent, ready‑to‑use solutions for foundries of every size.
Leadership
Mr. Sanjeev Govind Bhai Jadav — Technical Director
B‑Tech Engineer • 5+ Years Experience
Expert in foundry casting development and application engineering; delivers tailored solutions and reliable raw material support.
Miss. Mandakini Mahadu Tupsagar — Research & Quality Director
BSC Graduate, BAMU University • 13+ Years Experience
Specialist in refractory coatings and resin manufacturing; leads QA and R&D for continuous improvement and product innovation.
Our Values
Quality First
Every lot is produced under standardized controls with traceability.
Customer Success
We co‑develop application parameters to achieve your targets.
Safety
Safer, low‑VOC options and proper handling guidelines for operators.
Integrity
Transparent specs, consistent supply, and responsive support.
Product Portfolio
Zircon‑based Coatings
- Premium refractoriness for critical castings
- Excellent anti‑penetration and surface finish
- Brush, dip, and spray grades
Graphite Coatings
- Superior lubrication and thermal shock resistance
- Ideal for steel and SG iron
- Alcohol and water‑based systems
Alumina / Silica Coatings
- Balanced performance for general purpose applications
- Optimized solids loading; low defect rates
- Cost‑effective and consistent
Water‑Based Coatings
- Low‑VOC, safer handling, sustainable
- Dip / brush / spray; uniform film build
- Improved air quality and compliance
Thinner‑Based Products
- Quick drying and superior metal penetration resistance
- Tailored rheology for process needs
Specialty Grades
- Talc‑based • Mold wash • Non‑ferrous die coatings
- Custom formulations for unique applications
Manufacturing Process (Overview)
- Raw material QC and approval
- Batching and high‑shear dispersion
- In‑process checks (solids, viscosity, density)
- Filtration and de‑airing as required
- Filling, labeling, and QA release
Research & Development
- Custom formulations for specific alloys and processes
- Pilot trials with on‑site support
- Continuous improvement based on defect analytics
Certifications & Compliance
Standards & Practices
- Process controls aligned with ISO‑style guidelines
- Lotwise traceability and retained sample program
- Safety Data Sheets (SDS) available for all grades
Regulatory
- Low‑VOC water‑based options
- REACH‑aware raw material selection
- Labeling and handling guidance provided
Facilities & Capacity
Manufacturing
- High‑shear mixers for paste and slurry systems
- Viscosity and Baume control with calibrated instruments
- Closed‑loop batching with in‑process QC gates
Quality Lab
- Solids, density, particle dispersion checks
- Dry film, adhesion, thermal exposure tests
- Application trials: dip / brush / spray
Quality & Assurance
Incoming
- Approved vendor list and COA verification
- Sampling plan for every lot
In‑Process
- SPC on key parameters (solids, viscosity)
- Corrective action loop for deviations
Dispatch
- Final QA release with lot identification
- Palletization and labeling for transit safety
Product Matrix (Snapshot)
| Family | Carrier | Application | Use‑case |
|---|---|---|---|
| Zircon | Alcohol / Water | Dip, Brush, Spray | Critical castings; anti‑penetration |
| Graphite | Water | Dip | Lubricity; tools & SG iron |
| Alumina / Silica | Water | Dip / Brush | General purpose; smooth finish |
Case Studies
Automotive Foundry (SG Iron)
Reduced burn‑on defects by 35% switching to graphite water‑based grade; improved surface finish with optimized dip parameters.
Non‑Ferrous Casting
Adopted zircon water‑based system for stainless components, achieving consistent anti‑penetration and easier knock‑out.
Clients & Partnerships
Serving foundries across India with dedicated application support and rapid delivery.
Safety & SDS
- Safety Data Sheets available on request for all products
- Guidance for ventilation, PPE, and storage
- Fire safety instructions for solvent‑based grades
Packaging & Logistics
- Pails: 20 L • Drums: 200 L • IBCs on request
- Standard and customized viscosity/solids on dispatch
- All shipments labeled with lot number and handling info
Service & Support
- On‑site trials, operator training, and parameter tuning
- Remote support via phone and video for troubleshooting
- Rapid replenishment and emergency supply options
Frequently Asked Questions
How do I choose between water‑based and thinner‑based?
Water‑based reduces VOC and improves safety; thinner‑based offers faster drying. We’ll recommend based on your process and targets.
Do you provide on‑site support?
Yes. Our engineers can support trials, application setup, and operator training.
Can you match an existing grade?
Yes. Share your current specs and issues; we’ll develop an equivalent or better solution.
Capabilities & Advantages
Process Performance
- High refractoriness and thermal stability
- Smooth surface finish; reduced burn‑on
- Reliable adhesion and controlled permeability
Quality & Consistency
- In‑house R&D and QA checks
- Stable solids content and viscosity control
- Batch‑wise traceability
Application Support
- On‑site trials and parameter optimization
- Recommendations for dip, brush, spray
- Operator training and safety guidance
Industries Served
Automotive • Railways • Agriculture • Aerospace • Energy • General Engineering