Zircon-based Coatings
Premium refractoriness and anti-penetration for critical castings.
- For ferrous & non-ferrous
- Brush, dip, and spray grades
- Excellent surface finish
Dutec Foundry Coatings for Precision Casting
Manufacturing of Refractory Coatings for:
- Sand Moulding Core & Mould
- Lost Foam / Full Mould Coating
- Green Sand Moulding
- Ancillary Products
- Stripping Agents
- Releasing Agents
Supply of Ferro Alloys & More:
- Ferro Silicon Manganese
- Silico Manganese
- Molybdenum, Nickel, Chromium
- LC, HC, MC Silico Manganese
- Foam Filters
- Various Types of Chapelet
Products
High-performance refractory coatings tailored to your process.
Graphite Coatings
Superior lubrication and thermal shock resistance.
- Ideal for steel and SG iron
- Controlled drying and adhesion
- Alcohol and water-based
Alumina/Silica Coatings
Balanced performance for general purpose applications.
- Optimized solids loading
- Low defect rates
- Cost-effective
Water Based Coatings
Environmentally friendly coatings that provide excellent surface finish and easy application with water as the carrier.
Thinner Based Products
High-performance coatings with specialized thinners for quick drying and superior metal penetration resistance.
Talc Based Coating
Excellent surface finish and easy knockout properties for various casting applications.
Mold Wash Coating
Versatile coatings that prevent metal penetration and improve surface finish of castings.
Non-Ferrous Die Coatings
Specialized coatings designed for non-ferrous die casting applications, providing excellent release and thermal protection.
Key Benefits
Discover the advantages of our premium foundry coatings
Understanding Refractory Coatings
Refractory coatings, also known as foundry coatings, protective paints, blackings, and washes, are essential components in metal casting processes. These liquid formulations consist of high-temperature mineral or refractory materials suspended in a liquid carrier. Designed to withstand the extreme conditions of molten metal, they form a protective barrier between the hot metal and the core or mold.
When applied to a surface, the liquid carrier vaporizes, leaving behind a robust refractory layer. This layer serves multiple critical functions:
- Protects the inner walls of furnaces and molds from thermal shock and chemical attack
- Extends the lifespan of molds and cores
- Prevents burn-on and metal penetration
- Significantly improves casting surface quality
- Reduces defects and improves dimensional accuracy
When and Why Use Refractory Coatings
The primary function of refractory coatings is to protect surfaces from casting defects and other forms of damage. These coatings are essential in foundry operations for several key reasons:
Surface Protection
Forms a protective barrier against molten metal penetration and thermal shock, preventing casting defects and surface imperfections.
Improved Cleanliness
Prevents metal penetration into sand molds, reducing post-casting cleaning time and costs.
Sand Defect Repair
Helps repair surface imperfections in sand molds and cores, ensuring smoother casting surfaces and reducing scrap rates.
Cost Reduction
Extends mold life, reduces material waste, and minimizes rework requirements.
Key Components of Refractory Coatings
- Refractory Minerals — Provide high-temperature resistance and form the primary protective layer
- Carrier Liquid — Typically water or alcohol-based for easy application
- Binder — Ensures adhesion to the mold surface
- Suspending Agents — Keep refractory particles evenly distributed
- Special Additives — Including biocides and wetting agents to enhance performance
Enhanced Surface Finish
Ensures optimal performance and reduces defects
High Thermal Stability
Withstands temperatures from 1,750°C to 1,800°C
Chemical Stability
Resistant to chemical reactions at high temperatures
Recyclability
Increases recoverable sand, enhancing recyclability
Reduced Fettling
Decreases fettling time and cost, easier knockout from molding
Easy Application
Simple to apply on molds and cores
Industries We Serve
Solutions for ferrous and non‑ferrous foundries across applications.
Automotive
Railways
Agriculture
Aerospace
Energy
General Engineering
About DUTEC Foundry Coatings
India's first dedicated manufacturer of high-quality refractory coatings for the foundry and casting industries
DUTEC Foundry Coatings is proud to be India's first dedicated manufacturer of high-quality refractory coatings (mold wash) for the foundry and casting industries. We started as a small-scale enterprise with a big ambition: to redefine the standards of the foundry sector.
Our Mission
At DUTEC Foundry Coatings, our mission is to transform the foundry industry by providing innovative, high-quality refractory coatings and solutions that enhance casting performance and efficiency.
Our Vision
We aspire to become a globally recognized leader in the refractory coatings industry while strengthening our presence in the domestic market.
We aim to serve industries of all sizes, offering ready-to-use coatings tailored to meet the unique requirements of small-scale to large-scale operations. Our focus is on delivering consistent quality and productivity, ensuring our customers achieve superior casting results with every use.
Our Commitment
Innovation is at the core of everything we do. Our team is dedicated to staying ahead of industry trends and consistently improving our product offerings to meet the evolving needs of our customers.
At DUTEC, we don't just create products—we build lasting partnerships, empowering industries to achieve their full potential with confidence and reliability. Together, let's redefine the future of the foundry sector.
- 10+ Years of expertise
- 50+ Customers served
- 1M+ Castings improved
Our Leadership
Meet the people guiding DUTEC's innovation and quality
Why Customers Choose DUTEC
Understanding and meeting your foundry coating needs
Cost Effective
Competitive product pricing that delivers exceptional value for your investment
Consistent Quality
Guaranteed consistency in every batch for reliable performance
Innovative Technology
In-house R&D driving cutting-edge coating solutions
Timely Delivery
Reliable on-time delivery to meet your production schedules
Expert Team
Highly experienced technical team providing exceptional support
Fast Response
Quick turnaround on deliveries and committed service excellence
Extensive Range
Multiple product options with cost-effective solutions for every need
Global Reach
Serving customers across India and beyond
Gallery
Selected shots of our coatings, filters, and materials
What Customers Say
Consistent quality and excellent technical support reduced our rework significantly.
Switching to Dutec's low‑VOC water‑based coating improved safety without compromising finish.
Contact Us
Looking for a specific coating or need technical support? Send us a message.
- Phone: +91 85110 89989
- Email: info@dutecfoundrycoatings.in
-
Address:
Our Location
Plot No 399 Maswad, 2
Halol G I D C, Halol
Gujarat 389350
India
Contact Our Team
Sales & Business Development
Mr. Sanjeev Govind Bhai Jadav
For new business inquiries, partnership opportunities, and sales-related questions
Technical Support
Miss. Mandakini Mahadu Tupsagar
- +91 90827 94049
- mandakini@dutecfoundrycoatings.in
- Available Monday - Saturday, 9:00 AM - 6:00 PM IST
Technical Support Covers:
- Product application guidance
- Troubleshooting and technical queries
- Product specifications and data sheets
- Technical documentation requests
General Inquiries
For general questions, product information, and quotes
Response Time: Within 24 hours on business days